Memory Meltdown:
America's Forgotten Nuclear Accident

The mystery     SL-1 vessel background    The accident    The causes    The aftermath    DOE SL-1 documents


 

  • Significance

Ask yourself this question:
Has there ever been a nuclear power plant meltdown that caused direct fatalities in the United States?

If you are like most people, you will say "no," with the possible qualifications that Three Mile Island didn't directly kill anyone and Chernobyl was outside the US.

What you probably don't know, what almost no one knows, is that the answer to this question is "yes." But you shouldn't feel bad about that. An informal poll of dozens of students, professionals and professors, including several who teach Physics and one with a graduate degree in nuclear engineering, failed to turn up the right answer.

The SL-1 nuclear power plant in Idaho suffered a core meltdown and exploded on January 3rd, 1961, killing three members of the maintenance crew. The story of the accident is interesting in itself, but even more interesting is the story of how no one knows about it.

What is SL-1?

The Stationary Low Power Reactor, or SL-1, was a small nuclear reactor built by the U.S. Army to explore the possibility of using such reactors for generating power in the field.

In particular, the Army wanted to know if small reactors could work on very remote sites, like the Arctic Circle and Antarctica.

On January 3, 1961, it blew up, killing three people. The accident happened when one of the three workers pulled a control rod out of the reactor, causing the reactor to "go critical." (I suspect it went prompt critical) It was the first time an accident in a nuclear reactor had resulted in fatalities, and the only time such an event has occurred at a DOE facility.

Because the damage to the reactor could not be repaired, it was destroyed.

 

 


  • Background

The Stationary Low-Power Reactor Number 1 (SL-1) was built in the Arco desert 40 miles outside of Idaho Falls, ID near the start of the Cold War, in 195X. It was a small first-of-its-kind prototype nuclear reactor with an active reactor core two feet in height and three feet across. SL-1 was designed to serve as a portable heat and energy plant for forward radar installations that made up the Defense Early Warning Line in the northernmost edge of the Americas. SL-1 was powered by Xkg(?) of enriched uranium-235 (235U) - not alot by today's standards, just short of what is needed to build a small nuclear bomb. (Compare to Hiroshima bomb?) The plant generated energy through the fission reaction that resulted when 235U, in the form of aluminum alloy fuel rods, was bombarded by neutrons. The heat liberated by the fission reaction was used to boil steam which in turn drove a turbine that generated XKw of electricity, a relatively modest amoug compared to modern nuclear reactors which typically general XKw.

The reaction was moderated, as all nuclear power plants are, through the use of control rods. SL-1 had one primary and four secondary control rods. Each was cruciform shaped, composed of alumnium alloyed cadmium that, when inserted into the reaction vessel, absorbed neutrons and stopped the reaction.

From 1958 to 1961, SL-1 operated without incident.

 


  • The incident

The SL-1 was a 3MW nuclear reactor designed for electric power production for remote Arctic stations. It was being operated by three men on the night of January 3, 1961.  It had a two-month history of sticking control rods and the reactor had been shut down for maintenance. Work had been done on a rotating shift basis, and this crew was assigned the task of reassembling the control rod devices and prepare for startup.

Tuesday, January 3rd, 1961 was cold in the desert of Idaho, about 17 degrees below zero.  At approximately 9 PM, one or more of the SL-1 plant workers entered the reactor compartment to re-attach the control rods to the control rod drive mechanisms.   He withdrew the central control rod 20 inches. This freed up a lot of neutrons.  The reactor immediately went critical, and thereafter prompt critical.  When the SL-1 reactor achieved prompt criticality, a number of events happened in rapid succession.  

  • The core power level peaked at 20,000MW for about 4mS.
  • Some of the fuel material reached its vaporization temperature
  • Fuel plates swelled and the cladding failed, releasing the fuel.
  • A large steam bubble formed in the core, which lifted the mass of water above it at a rate of approximately 49 m/sec.
  • The withdrawn control rod was launched into the worker's body, and both the control rod and worker were launched into the air.
  • This water hammered into the core head approximately 34 msec later, ejecting the head shielding and causing the pressure vessel to lift out of its support structure. (all five metric tons of it)
  • The vessel jumped nearly 3 meters to collide with the overhead crane before settling back into its original position.
  • The steam bubble also caused the pressure vessel to bulge.
  • the operators were exposed to an integrated neutron flux on the order of 1013 n/cm3.  This explains why the victims became radioactive and could not be decontaminated. 

At 9:01 PM, the Atomic Energy Commission (AEC) Fire Station in Idaho Falls received an alarm indicating trouble at SL-1. Emergency crews reached the site in nine minutes.  The building was intact and the lights were on. At the plant entrance they measured a level of 25 rads/hr.  The crew entered the plant  and measured 200 rads/hr as they approached the control room.  Now, at sixteen minutes after the alarm first rang, and due to the radiation readings being high enough to cause significant bodily damage,  following procedure, they halted their approach, backed out and waited for backup.

Since your total exposure is related to the dose rate and the time spent in the radiation field, personnel can rush through the field quickly and take measurements and try to assess the damage quickly.   On a rush to the reactor, they found it a shambles and found radiation levels over 500 rads/hr. With protective suits to prevent getting any radioactive particles on their bodies, they rushed to the reactor building and found two of the men, one still alive. They found the third man impaled by a control rod, pinned to the ceiling.  This was about 10:30 PM.

The survivor was transported to an ambulance and traveled several miles with a nurse before an AEC doctor pronounced him dead.

The third worker could not be retrieved due to radiation levels in excess of 1000 rem/hour. Once the bodies were removed, they measured over 400 rad/hr from the bodies, too hot for a normal burial.   

 


  • The aftermath

Three maintenance workers were killed by the explosion.

The body of the one who had been found alive but died in the ambulance was returned to the SL-1 hot zone. The nurse who accompanied him was found the next day to have received a radiation dose of 100-400 rem/hour, an amount equivalent to (something)  (I don't know what something is, but the numbers above are dose rates, not actual dose.  It depends on how long she spent with the patient). Several years later she was diagnosed with (some disease) believed to have resulted from her exposure during the transport of the patient. The ambulance used in the transport was decontaminated and subsequently used for several years at the Eastern Idaho State Fair.

The second worker was found dead on the floor and was left there for a day while a recovery operation was planned. That rescue team were exposed to significant amounts of radiation during their operation.

The third worker had been impaled into the ceiling by the exploding control rod. His body dangled there for six days before it could be retrieved.

All three bodies were buried in lead lined caskets. Some remains that may or may not have been human were buried at the site.

Twenty three rescue team members received significant doses of radiation, three of them considered high. But none displayed signs of acute radiation sickness. I don't know what happened to those workers.

Monitoring of radiation levels around the SL-1 site revealed a total of ten curies of exposure by the next morning and a total of more than 50 curies over the month of January, 1961.  This level was high but much lower than it could have been since the reactor building contained the vast majority of the nuclear core material upon explosion. This was fortunate, since SL-1's mission to operate in remote areas did not necessitate a true containment structure; it was sheer luck that the building's quarter inch thick steel shell held since it was not designed to do so. At least 35 acres of desert scrub land was contaminated.

In the subsequent cleanup operations, the reactor and buildings were demolished and buried as radioactive waste. The soil and asphalt around the area have been removed and buried. Today, 36 years later, the cleanup operation continues. The land, contaminated with low level radioactive debris, is now under the control of the United States Department of Energy.

 


  • The investigation

The General Manager of the Atomic Energy Commission formed an SL-1 Advisory Panel to investigate the accident.

The immediate cause of the explosion was obvious: the main control rod had been rapidly removed from the reaction vessel by hand causing a chain reaction that exploded the core. But why had the rod been removed?

The Commission concluded that the most likely explanation for the meltdown was "malperformance motivated by emotional stress." Local folklore rumors the accident a love triangle murder-suicide. But there is no evidence to back this assertion - no suicide note, no record of despondency - and other methods of suicide seem so much easier.

Another, perhaps more likely explanation is that the control rod mechanism became stuck in the extreme cold and was forced upward. If this is what occurred, it would be a serious breach of procedure with catastrophic consequences.

 


  • The memory meltdown

The lack of public awareness of the accident at SL-1 is not surprising. Reports from both sides of the nuclear safety issue repeatedly mistake the history of US nuclear accidents.

Foe example, the environmental group EarthBase, in a web report on Three Mile Island, states "the first nuclear accident in US history occurred on March 28, 1979."

 


  • The lessons of SL-1

Could the explosion at SL-1 happen today? Probably not, particularly at a civilian nuclear power plant.

Because of SL-1's small size and simple portable design, only five control rods were used. The removal of any one of them would be enough to start a chain reaction and explosion. Later reactor designs fixed this problem and all current nuclear reactor designs require that if any one rod is fully removed, the nuclear reaction can still be halted.

It is important to remember that SL-1 was designed and built with an urgent Cold War mindset. Pressure existed to implement the Defense Early Warning Line as soon as possible to guard against Soviet nuclear attack over the North Pole. It is possible that this urgency contributed to the accident, since it was noted that the reactor core fuel design was inadequate and in need of redesign. If these pressures contributed to causing the explosion, they are presumably absent or diminished at this time and do not apply to civilian power-generating nuclear reactors. Still, the lesson should be learned so that, when another war hot or cold develops, urgency in development does not override safety concerns. The urgency of a wartime climate requires sacrifice on soldiers, but few projects contain the potential for extreme and longlasting lethality like a nuclear power plant.

 

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